Professional Embroidery Services Teesside
All the inside info on our professional embroidery techniques.
Get the lowdown on our processes and understand which method is right for your brand. At Woven Inc, we combine state-of-the-art machinery with in-house digitising expertise to deliver premium results.
3D "Puff" Embroidery Teesside
The Best 3D Embroidery in the North East
One of the newest strings to our bow, Puff Embroidery (also known as 3D Embroidery) is fast becoming a popular choice for our clients. This technique allows you to raise the surface of your designs, creating a bold, three-dimensional effect.
What you need to know
3D foam gives your designs a creative boost, but the technique can be intricate. Size and design are critical to achieving the best effect.
-
Best Suited For: Items that don't require frequent heavy washing, such as caps, jackets, and outerwear.
-
The Process: Foam is inserted under the top stitch to raise the surface.
Important Considerations:
-
Complexity: If a design is too intricate, small, or closely spaced, 3D foam will not work.
-
Stitch Type: 3D foam works best with Satin Stitching. If your object cannot be digitised in satin, foam should not be used.
-
Foam Colour: We match the foam colour to your top thread so any excess remains invisible.
-
Thread Coverage: If the design is too thick, the thread may not provide full coverage over the foam base.
Why is the 3D Foam Technique Different?
Unlike standard flat embroidery, 3D techniques require:
-
Capping: Separate objects are created to "cap" corners to ensure the foam is fully covered.
-
Increased Density: Stitch spacing must be denser to cut and cover the foam.
-
Specialised Tension: Top thread tension is typically loosened to allow the foam to "puff."
-
Pull Compensation: Extra adjustments are made to account for the thickness of the foam.
3D Embroidery FAQs
| Question |
Answer |
| Is it expensive? |
It depends on the size and detail. Contact us to check if your design is suitable. |
| Is there a minimum order? |
We run single units or multiples of 8. Pricing varies by quantity. |
| Can I change colours? |
Yes. There is a fee for colour changes, and they must be in multiples of 4. |
| Do you offer samples? |
Yes. We charge the digitising fee (£25) upfront. Sample packs for Flexfit snapbacks and truckers are available in our shop. |
| What is the turnaround? |
Typically up to 14 working days from digital proof approval. |
How do I get a quote? Send your artwork and desired garments to info@woveninc.com and our team will provide a bespoke price.
2D Embroidery Teesside
The Experts in Flat Embroidery in Teesside, UK
Woven Inc Ltd has mountains of experience in traditional 2D embroidery. While we use the best multi-head machines in the business, our real secret weapon is our in-house expert digitising team.
Scale and Capacity
With 20 state-of-the-art multi-head machines, we have the capacity to produce approximately 50,000 embroidered items per week. We can add logos to almost any garment; if you need advice on placement or fabric suitability, our experts are here to help.
The Importance of Digitising
Digitising is the most critical part of the process. It converts your visual image into a set of coordinates and thread colour references.
-
One-Time Fee: You only pay the digitising fee once. For all repeat orders, this cost is removed.
-
Consistency: Every logo is assigned a unique code for size and colour, ensuring 100% consistency across future orders.
Our Threads
Using the Finest Materials: Madeira Threads
We believe your brand deserves the best, which is why we use Madeira Threads. While threads cannot be exact Pantone references, we provide the closest possible match to your brand colours.
Note: If your order involves both print and embroidery, we match them as closely as possible, though please be aware that thread and ink references may not be an exact 100% match due to the different materials used.
About Madeira
Founded nearly 90 years ago in Freiburg, Germany, Madeira is a global leader in embroidery supplies. Their UK headquarters in North Yorkshire is perfectly situated near the A1M, allowing Woven Inc to receive stock and dispatch orders with maximum efficiency. We use their premium threads alongside high-quality needles, backings, and accessories to ensure a retail-grade finish every time.