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Understanding Screen Printing

The premium printing service.
THE AUTOMATIC PROCESS: TWO IN HOUSE AUTOMATIC CAROUSELLS AND TWO MANUAL PRESSES

We have All kinds of processes
TO MAKE SURE YOU HAVE THE PERFECT FINISH WE NEED YOU TO PROVIDE YOUR ARTWORK IN THE HIGHEST POSSIBLE STANDARD. WE CAN ONLY BE AS PERFECT AS YOUR ARTWORK FILES

THE BEST OF THE BEST SCREEN PRINTING & DIRECT TO GARMENT PRINTING

Screen printing is our passion, we love to do it and we do it perfect! With two automatic 8 colour presses and two 4 station manual carousells we have ample machinery for high throughput work. With 1000's of units done daily and trained printers to hand we can make sure your deadlines are hit for you. Worried about a turn around time; well give us a heads up and we will confirm if we can make it happen for you prior to quoting.

There is a lot more to it than applying your artwork to a garment, we have to make important decisions from artwork and films to screens and meshes but most importantly we have to select the inks we use to get the best results for your design. Each colour in your design require its own personal screen, screens are then layered up one after another to fit perfectly, thus producing your end design.

Woven Inc Ltd specialise in plastisol, water base and discharge inks but we also use special inks such as puff, gloss, reflective and glitter - if there any type of ink you would like us when screen printing for you just ask or if you would like to learn more about the types of ink we use below. It will give you a better understanding of inks.

Screen printing is a low-cost method for printing big volumes. The printing process is fast and efficient, allowing for high-volume manufacturing at a cheap per-unit cost. This makes it a popular alternative for companies and organisations wishing to generate personalised products or promotional items in large quantities. Screen printing does need specialised equipment and experience, but with the correct tools and instruction, it is a reasonably simple procedure to learn and master. Anyone wishing to manufacture high-quality, custom-printed items should consider screen printing. Consider trying your hand at screen printing; you may become the next viral phenomenon!

Aside from the benefits already mentioned, there are other significant characteristics and advantages of screen printing that make it an appealing alternative for a wide range of projects:
Screen printing is versatile because it may be used to print on a number of materials, including fabrics, paper, plastics, and metal. As a result, it is a versatile solution for a variety of applications.
Screen printing creates long-lasting prints that are resistant to fading, cracking, and peeling. This makes it an excellent choice for printing on goods that will be used or worn on a regular basis.
Customizability: Screen printing allows you to easily produce bespoke designs and prints that are suited to the exact requirements of your project. Screen printing provides you a great degree of customization, whether you're printing a brand, a piece of artwork, or a one-of-a-kind pattern.
Cost-effectiveness: For printing big numbers of things, screen printing is a cost-effective choice. After the initial setup, the cost per unit drops dramatically, making it a popular alternative for enterprises and organisations.
Screen printing allows for the employment of numerous layers of ink, resulting in rich, brilliant colours that burst off the page or cloth.
Consistency: Screen printing consistently creates high-quality prints, ensuring that your finished product looks professional and polished.
Sustainability: Screen printing is now a more environmentally friendly printing choice because to the use of eco-friendly ingredients in many of the inks that are produced.

If you are very specific about the look of your design, the Pantone colours within your design please do not hesitate to call us, and we will be more than happy to discuss the options available to create the finish you are looking for.

Screen printing can be quite complicated or hard to understand so check out some of the questions we have had before below or go to our FAQ’s to any other questions.

What are Screen Charges?

Every print shop charges for screens, but they are a one off cost. Because you pay for a screen charge it does not mean you own the actual screens, we do not release these. Screen charges are charged at a flat rate of £25 per colour, per size and design. This charge covers the set up and separation of your design from our artwork team to make sure that it is exactly the right size and position for print. It also covers the film, screen prep and machine set up.

Do you charge for colour Changes?

Yes we do, with small orders we need to charge these fees as we have to remove the screens from the machine, wash and clean them down. Followed by drying and setting the machine up again as you can imagine this can take quite a while. We only charge a £15 fee with a minimum of 15 units per change so it’s not that bad right?

One of the key advantages of screen printing is its ability to produce vibrant, long-lasting colours. Unlike other printing methods, screen printing allows for multiple layers of ink to be applied to the surface, creating rich, bold colours that won't fade or wash out over time. This makes it an ideal choice for printing on clothing, promotional products, and other items that need to withstand wear and tear.

Do you have minimum orders?

Printing all depends on the colours in your design, minimum orders are 20 pieces per design but we do have a colour break chart see below. You can mix your minimum orders between different garments and you can have a mixture of sizes.

20+ Units = Maximum of 4 Screens

50+ Units = Maximum of 8 Screens

150+ Units = 8 Screens Plus

How long do you take?
Generally anywhere up to 14 working day is a normal turn around from approving your artwork, obviously if they are ready any sooner we will ship them immediately. Although when ordering in busy season please leave up to 18 workings days to receive your order. Turn around times are not set deadlines they are estimated times for completion therefore your stock could be with you much sooner or slightly after this estimated date.

Can I see my design before placing an order?

We do not visualise orders before confirming and paying for the order. As you can appreciate it takes a lot of time and attention to visuals all artwork before it goes to a printing stage. Once you have confirmed and made payment on your order all artwork is passed over to our design team and they will visualise your order back to you for approval before anything goes to print.

***We need an approval directly to our design team before any production starts

What size prints can I have?

Based on T-shirts see the maximum sizes and locations below, sizing will vary depending on the product and product size you choose, screens and prints are one size fits all. Check out our comparisons page for other varations, we do have oversized screens but they are price and sizing on application.

E.G if you have an Extra small Garment and a Triple Extra Large Garment the print can only go as large as a the Extra Small. Therefore it will look large on the Extra Small but on a Triple Extra Large it will look small in comparison to the garment size.

Types of Inks

Plastisol Inks

The Pantone matcher, plastisol inks are the go to ink, our industry standard, Plastisol is a traditional screen print ink that revolutionised the industry in the early 60s. Give a great coverage, leaving a satin- glossy like finish. You can use plastisol inks on the majority of garments for a full coverage, thicker and durable print.

This is an oil based ink that was purposely created for printing. It’s great if you want bright, solid colours that will barely ever fade. Plastisol also wins every time for tonal designs and can retain very fine detail. The main drawback is that it’s not as breathable and heavier to wear than its water based or discharge counterparts.

Discharge Inks

Discharge printing is a new great way of printing, it’s soft, and its sits in the garment rather than on top. We add a bleach based additive to the ink, this is were it gets tricky not every garment discharges well AND not all coloured garment discharges well (they will discharge but just not to the same effect). Coloured garments are not all dye the same way or with the same intensity/amount of the dye used to make the shirts bright and vibrant. The heat activates the bleach taking the printed areas back to their natural, un-dyed colour. We’d recommend only discharging onto 100% cotton.

We would say the following garment colours are a not the best to use discharge inks on (which includes our Premium Standard Ink): Kelly Green, Red, Royal Blue, Lapis, Cobalt, Purple, Forest, Teal, and Turquoise. If you are going to print on these shirt colours, please note that lighter colours like white and yellow will be influenced by the shirt colour remaining underneath.

Waterbased Ink

The Eco Friendly Option: Often the best choice on light garments the ink really penetrates most garments. Waterbased ink, like discharge will leave a very soft, durable finish. You can barely feel the print with it leaving a textureless finish as it’s super soft. Waterbased inks are mainly to achieve opaque whites as an under-base for vibrant colour prints on to dark garments.

Puff Additive Ink

Puff additive can be added to any colour to make it raise, it’s chemically designed to puff up when cured these inks become raised when they reach the correct temperature. Be careful with the designs you choose for this process if the artwork is too wide it will drop but if its too thin and intricate it will not have enough surface area to rise enough. Or why not just add another definition to your artwork to give it that extra impressive look.

Reflective Ink

Tip 101 stir the reflective ink before printing: Reflective inks are made up of a carrier base and small reflective glass beads. The base ink itself is so thin, the beads will settle at the bottom if not stirred before printing, therefore you will not get an even distribution. Reflective ink if not printed with a base white will look different over different colour garments, it normally looks the best on white or black garments. Without a light beam on the produce it will look like a dull light grey, although when a beam of light hits the design it will shine bright. Not best on small intricate designs.

HD Printing

HD Printing also known as high definition printing, is a process in where by you produce a 3D heavy deposit of ink. Therefore you print layer on top of layer to give it that definition. Almost like a rubber effect.

Glow In The Dark Inks

The light charged ink is a great alternative to mix up a design. The luminescent inks in natural light looks a creamy white we’d always suggested using a white base to make sure the design is seen in natural light so it gives it a good base to sit against. Although you can use any base colour but bear in mind the glow overlay will change the look in natural and dark scenes. Glow in the dark inks can be produced in a variety of colours but the human eye is most sensitive to green light so this will appear brightest.

Metalic Inks

Metallic inks are similar to our glitter but they are on a smaller scale, the elements within the ink are crushed a lot finer so that its easier to use. These inks are made up of a mixture of pigment and a liquid resin. Easier to use for more detailed designs. Can be mainly used in Silver and Gold.

If you want to give other colours a little punch we can mix with our standard inks to give it that boost.

Glitter Inks

Looking for that full on glitter effect, we have it covered, we use our special screens with large open mesh counts. We wouldn’t recommend printing this method on anything detailed. Glitter Ink is the heavier brother to our metallic ink as it has larger flakes to give that full glitter effect.

Neon & Fluro Inks

Looking for that electric finish, with a handful of colours available such as: Yellow, Pink, Orange Green & Blue are the top favourites. Works well in a UV charged environment.

Foil Application

One of our trickiest processes, with minimums of 50 units per design, our foil printing is only available in a select number of colours. Drop our team a message to check which colours we have in stock. Best way to reproduce this application, is to print a layer of glue, dry the product then press the chosen foil colour on top. Best used on bold designs without small detail.

Clear Inks

Exactly that clear, glossy, great for getting that tonal effect. Works great on light greys and coloured garments.

Looking for that electric finish, with a handful of colours available such as: Yellow, Pink, Orange Green & Blue are the top favourites. Works well in a UV charged environment. Looking for that electric finish, with a handful of colours available such as: Yellow, Pink, Orange Green & Blue are the top favourites. Works well in a UV charged environment. Looking for that electric finish, with a handful of colours available such as: Yellow, Pink, Orange Green & Blue are the top favourites. Works well in a UV charged environment.

What is Screen Printing?

Screen printing is a versatile technique used to create vivid designs on various surfaces. It involves creating a stencil, or screen, and using that screen to apply ink onto a substrate, which can be paper, fabric, or other materials. Because of its ability to produce bold and vibrant images, screen printing is widely used in industries ranging from fashion to promotional products. However, mastering the technique requires knowledge of different inks, screens, and printing methods.

The Benefits of Screen Printing

There are several advantages to using screen printing over other printing methods. First and foremost, screen printing allows for vibrant colors and intricate designs, which makes it suitable for creating eye-catching products. Additionally, screen printing is cost-effective for bulk production because the setup process can be reused. Therefore, businesses often prefer screen printing for their larger orders. However, this method may not be as suitable for intricate designs with many colors.

Applications of Screen Printing

Screen printing finds its applications in various fields. For instance, it's commonly used in apparel design, enabling brands to produce custom T-shirts and promotional wear. Moreover, screen printing is valuable in the creation of posters, signage, and packaging. Because of its versatility, artists and designers also use screen printing to produce limited edition prints. This diversity in application showcases why screen printing remains a popular choice among creatives looking to express their visions.

All The Inside Info To All Our Embroidery Techniques

We have All kinds of embroidery processes

Get the low down and understand which embroidery method is right for you

3D Embroidery uk: The Best Of The Best

One of the newest strings to our bow, Puff Embroidery otherwise known 3D Embroidery is fast becoming a popular choice for a lot of our clients.

If you’ve not already heard of Puff embroidery also known as 3D Embroidery. It’s a technique, which allows you to raise the surface of your designs, making them essentially three-dimensional. 3D Foam can give your designs a complete creative boost, transforming them completely. However some parts of the technique may be a little tricky so not all designs are possible. Size and design are critical when making sure you get the best effect for Puff Embroidery.

Puff embroidery is a technique where foam is inserted under the top stitch to raise the surface, giving a three-dimensional look to your embroidery designs. The 3D foam effect is commonly used on garments that don’t require much washing. Apparel like caps, jackets and other outerwear are pieces that are best suited for this technique.

THINGS TO BE AWARE OF WHEN ATTEMPTING TO USE 3D FOAM:

Typically the design plays a huge part, if the design is too intricate, small or design is too closely spaced the design will not work. If the design is too thick the thread will not have the best coverage over the foam base.

Foam colour is also important: it is best to use the same colour as your top thread as any excess foam would be less visible.

Subject matter is also important: 3D foam works best with satin stitching. If the object you want to raise can’t be digitized in satin, then you shouldn’t use foam. Carefully select the right garments for these types of embroidery, they work best and last much longer on items which are typically washed.

WHY IS THE 3D FOAM TECHNIQUE DIFFERENT?

The 3D foam technique is different to standard flat embroidery in the following ways:

Capping – Where the top stitch is not covering the foam, a separate object is created to cap the corners usually running in a perpendicular direction.
Securing stitches – These are needed to hold two objects together.
Stitch density – Spacing between penetrations needs to be denser to help cut and cover the excess foam
Top thread tension – This is usually loose when stitching a foam design.

Fonts and basic shapes are commonly used. More Pull Compensation is needed for the thickness of the foam.

IS 3D EMBROIDERY EXPENSIVE?

Depends on the size and detail of the design. Not all designs can be done in 3D Embroidery, its always best to check first.

IS THERE A MINIMUM ORDER FOR 3D EMBROIDERY?

We run single units or in multiples of 8 but pricing does vary with quantities pieces for 3D Embroidery

CAN YOU CHANGE COLOURS?

Yes you can change colours but there is fee for the change and there must be changes in multiples of 4

DO YOU SAMPLE?

Yes we can although we would have to charge the digitising fee upfront (£25 per design). Check out our shop, we have sample packs on there for the Flexfit classic snapback and the retro trucker.

WHAT’S THE TURN AROUND TIME FOR 3D EMBROIDERY?

Standard turn around times can be up to 14 working days from approving your digital copy. But it really depends on seasons and order quantities.

HOW DO I GET A QUOTE

Send all artwork over to info@woveninc.com and the garments you’d like and we can price from there.

WHAT'S THE MAXIMUM SIZE FOR EMBROIDERY?

Take a look at our image below.

The Experts At 2D Embroidery

Woven Inc. Ltd has mountains of experience when it comes to embroidery and we only use the best machines for the job. BUT without our in house expert digitizing team we wouldn’t be anything. Our embroidery is some of the best around; just see what we have produced for our clients.

We have a total of 20 state of the art multi head machines, which have the capability to produce approximately 50,000 items of embroidered clothing per week. Logos can be added to most garments, if you’re stuck or need help with embroidered clothing please don’t hesitate to contact one our experts and they will be more than happy to run through everything with you.

USE OUR EMBROIDERY EXPERIENCE AND KNOWLEDGE

We can advise what will and will not work and which garments will ultimately produce the best finish for you. Digitising is the most important part of the embroidery process; it’s the process that converts your image into a set of co-ordinates and references thread colour’s in your design. Which when followed will produce your beautiful work onto the garment of your choice.

There is a fee involved in Digitising, but you’re only charged this fee once, for repeat orders you will not be charged this fee.

You will be given a unique code, which will refer to each logo; size and colour so you have complete consistency through all your orders.

What types of stitches are commonly used in 2D embroidery?
Numerous stitches are used in 2D embroidery, each serving a different purpose. Some common stitches include satin stitch, backstitch, chain stitch, French knot, running stitch, and feather stitch.

Can 2D embroidery be done by hand or by machine?
2D embroidery can be done both by hand and by machine. Hand embroidery allows for greater control and intricate details, while machine embroidery offers speed and consistency for larger projects.

How long does it take to complete a 2D embroidery project?
The time required to complete a 2D embroidery project varies depending on the design's complexity, the project's size, and the embroiderer's skill level. Small designs may take hours, while more extensive and intricate designs can take days or weeks to finish.

How should I care for 2D embroidered items?
To maintain the quality of 2D embroidered items, it is recommended to hand wash them in cold water with mild detergent gently. Avoid rubbing or wringing the embroidered area and allow it to air dry. Ironing should be done on the reverse side or with a pressing cloth to protect the embroidery.

Did you know that 2D embroidery was used in ancient Egypt?
The earliest known example of 2D embroidery dates back to the 14th century BC. In addition, it was a popular form of decoration for clothing and fabrics in the 18th and 19th centuries. Today, it is used to create intricate designs on garments such as T-shirts.

We Use the Finest Threads In The Business

We use only the best threads available and in our experience there’s no better than Madeira Threads. Threads cannot be pantone referenced but we can get a match as close as possible. So if you have print and embroidery on your jobs we can match as best as possible however please note thread and print references may not be exact match. Our team have the best knowledge and skills to make sure the correct thread is used just for your order.

A LITTLE BIT ABOUT MADEIRA THREADS.

Madeira’s head office is in Freiburg, in south west Germany, where the company was founded by the grandfather of the current owners, almost ninety years ago. Madeira UK was one of the first Madeira daughter companies when it was established in 1983. It is now one of seventeen Madeira companies worldwide, alongside the many global agents and distributors.

Surrounded by beautiful countryside in Melmerby near Ripon, North Yorkshire, England, Madeira UK has the added advantage of being two minutes from the centre of the A1M major trunk road system, leading from London to Edinburgh and linking with strategic east to west routes. International airports, major train routes and even docks are around one hour away, so receipt of stock and dispatch to customer premises is always speedy and efficient.

The modern warehouse at Madeira UK holds embroidery and sewing threads produced by the parent company, together with accessories such as needles, toppings and backings, scissors, felts, sprays and prewound bobbins from quality suppliers worldwide.

Embroidery Near Me

Woven INC is the UK's leading embroidery specialist covering the whole of the U.K not just limited to Newcastle and the North East. Email info@woveninc.com or call us on 0191 5436966

Understanding Direct To Garment Printing

Eco-Friendly Direct To Garment Printing

Great for full colour designs!
TO MAKE SURE YOU HAVE THE PERFECT FINISH WE NEED YOU TO PROVIDE YOUR ARTWORK IN THE HIGHEST POSSIBLE STANDARD. WE CAN ONLY BE AS PERFECT AS YOUR ARTWORK FILES

THE BEST OF THE BEST DIRECT TO GARMENT PRINTING

Direct to garment printing, also known as DTG, is another process we offer here at Woven Inc Limited. This process does exactly what it says. It prints your full colour image directly onto your garment in minutes. Imagine a paper printer but instead of paper being fed through it would be your garment of choice. Direct To Garment (DTG) printing is a revolutionary method of printing high-quality, full-colour custom apparel. With DTG, you can create stunning, intricate designs on a wide range of fabrics, including cotton, polyester, and blends. This technology has changed the game for the custom apparel industry. It makes it easier and more affordable than ever before to create personalised clothing that looks professional and lasts a long time

MINIMUMS?

DTG doesn't have any minimum unit requirements or set up fees, so it becomes extremely cost effective for one offs or short runs, even for multi colour designs. Obviously single units are much more expensive than full runs. DTG is great because you can easily run single units to see what a physical product will look like, colour-wise, size wise and placement wise. It’s an ideal pre-production process without worrying about extra screen setups.

What Machines Are You Working With?

Another brilliant reason to use Woven Inc for DTG - the company recently upgraded their whole system. Instead of using heat presses to dry and cure garments, they have invested in high quality drying draws which give you the perfect finish every time without any press marks and hazing you can get when using a heat press.

Woven Inc currently has two brother pro GTX machines with two 6-Drawing drying cabinets.

Direct to garment printing: what is it?

DTG means direct to garment. In a nutshell it's a digital apparel printing process whereby you lay your garment flat on a printer bed and a specialised inkjet prints directly onto the garment.

With DTG you have unlimited access to colours, although you will not get the same results as screen printing. Colours don’t tend to be as bright when using the DTG process but we can get them to pop really well. Also printing the same design on both white and coloured garments may show a slight different shade.

DTG is suitable for all garment colours but be careful when picking your fabric content as not all products can be DTG'd. This has since upgraded and some products with polyester content can now be printed on where as before this was not possible at all. One of the main advantages of DTG printing is its versatility. Because the ink is applied directly to the fabric, you can create designs not possible with other printing methods. This includes designs with gradients, shading, and even photographs. Plus, DTG printing is ideal for small to medium-sized orders, making it an excellent choice for small businesses, events, and individual

Direct to garment printing samples?

To get a better understanding of the placements, colours, and sizing, why not get a DTG sample?

In conclusion, Direct to Garment (DTG) printing is a versatile, high-quality, affordable, and eco-friendly printing method perfect for creating custom garments. Whether you're a business, sports team, school, or individual looking to create personalised t-shirts, hoodies, or sweatshirts, DTG printing is the perfect choice for you. With its superior print quality, small print runs, and environmental friendliness, DTG printing is a modern printing solution that you can feel confidentabout using.

PLEASE NOTE: MOST COLOURED GARMENTS need a pretreatment process. Unfortunately, it is not unsual to have a haze or bleach effect from some products. This is out of our control and we cannot do anything. There are some items that are fine and others that can be affected.

DTG can be quite complicated or hard to understand so check out some of the questions we have had before below or go to our FAQ’s to any other questions.

Can I see my design before placing an order?

***We need an approval directly to our design team before any production starts.

What size prints can I have?

Do you need help with sizing & Locations

FULL COLOUR PRINTS DIRECT TO YOUR GARMENT

Direct to garment printing also referred to as DTG, is another process we can offer here at Woven Inc Limited. This process does exactly what it says, it prints your full colour image directly onto your garment in a matter of minutes. Imagine a paper printer but instead of paper being fed through it would be your garment of choice.

DTG doesn't have any minimum unit requirements or set up fees, so it becomes extremely cost effective for one offs or short runs, even for multi colour designs.

What is direct to garment printing?

DTG means direct to garment, in a nut shell its a digital apparel printing process whereby you lay your garment flat on a printer bed and a specialised inkjet prints directly onto the garment.

With DTG you have unlimited access to colours, although please beware you will not get the same results as screen printing. Colours don’t tend to be as bright when using DTG process but we can get them to pop really well. Also printing the same design on both white and coloured garments may show a slight different shade.

DTG is great for all garment colours but be careful when picking your fabric content not all products can be DTG'd.

White garments tend to work out best as there is no need to pre treat the garment. Unlike coloured items you may find there is a press mark or varation between the where the garment is printed and has had pretreat to un touched areas.

Direct to garment printing sample

Why not get a sample made of your design in DTG to see how you feel about the placements and sizing we are sure you will love it.

PLEASE NOTE: MOST COLOURED GARMENTS need a pretreatment process, unfortunately it can be likely that you will get a haze or bleach effect of some products. This is out of our control and we can not do anything about this. Some items are fine and other can be effected.

Advantages of Direct To Garment Printing

Another advantage of DTG printing is durability. Unlike traditional screen printing, which cracks and peels over time, DTG prints are soft to the touch. They are designed to withstand multiple washings without fading or peeling. This means that your custom apparel will look great for years to come.

In addition to its versatility and durability, DTG printing is also environmentally friendly. Because it uses water-based inks, it produces less waste and has a lower environmental impact than traditional screen printing. Due to DTG printing's lack of harsh chemicals, workers and customers are safer.

Typically, white garments work best since it is not necessary Unlike coloured items you may find there is a press mark or variation between where the garment is printed and has had pretreat to un touched areas. DTG printing also offers superior print quality than traditional printing methods. Because the ink is applied directly to the garment, it can create intricate and detailed designs with crisp lines and vibrant colours. The ink is also absorbed directly into the garment fibers, creating a soft and comfortable feel that won't crack or peel over time. Finally, DTG printing is environmentally friendly than traditional printing methods. It uses water-based inks that are eco-friendly and biodegradable, which means they won't harm the environment or the people who handle them.

What is Direct To Garment Printing?

Direct to garment printing, or DTG printing, is a modern method of printing designs directly onto garments using specialized inkjet technology. Unlike traditional printing methods, DTG allows for highly detailed images and colorful patterns. This means that businesses can create intricate designs without worrying about limitations. Because of its versatility, DTG is perfect for various applications, including custom t-shirts, hoodies, and more.

Benefits of DTG Printing

One major benefit of direct to garment printing is its ability to produce small runs of custom apparel at an affordable cost. This is particularly useful for businesses that want to test new designs or create personalized items. Moreover, the eco-friendly inks used in DTG printing ensure that your designs are not only eye-catching but also sustainable. However, the quality of the print can vary based on the fabric and inks used, so it's essential to choose the right materials for the best results.

Applications of DTG Printing

Direct to garment printing is widely used in the fashion industry, promotional events, and even by artists looking to showcase their work on wearable items. Because it allows for on-demand printing, entrepreneurs can easily manage inventory and reduce waste. This flexibility is important for staying competitive in today’s fast-paced market. Additionally, DTG printing is excellent for personalized gifts, making it popular among consumers who want unique items that reflect their individual styles.

Understanding DTF Printing & Eco-Friendly Direct To Garment Printing

Great for full-colour designs!

TO MAKE SURE YOU HAVE THE PERFECT FINISH, WE NEED YOU TO PROVIDE YOUR ARTWORK TO THE HIGHEST POSSIBLE STANDARD. WE CAN ONLY BE AS PERFECT AS YOUR ARTWORK FILES.

The Best of the Best: Direct To Garment Printing

Direct to garment printing, also known as DTG, is another process we offer here at Woven Inc Limited. This process does exactly what it says: it prints your full-colour image directly onto your garment in minutes. Imagine a paper printer, but instead of paper being fed through, it’s your garment of choice.

Direct To Garment (DTG) printing is a revolutionary method of printing high-quality, full-colour custom apparel. With DTG, you can create stunning, intricate designs on a wide range of fabrics, including cotton, polyester, and blends. This technology has changed the game for the custom apparel industry, making it easier and more affordable than ever before to create personalised clothing that looks professional and lasts a long time.

Minimums?

DTG doesn't have any minimum unit requirements or set-up fees, so it becomes extremely cost-effective for one-offs or short runs, even for multi-colour designs. Obviously, single units are more expensive than full runs, but DTG is great because you can easily run single units to see what a physical product will look like—colour-wise, size-wise, and placement-wise. It’s an ideal pre-production process without worrying about extra screen setups.

What Machines Are You Working With?

Another brilliant reason to use Woven Inc for DTG is that the company recently upgraded its whole system. Instead of using heat presses to dry and cure garments, we have invested in high-quality drying drawers, which give you the perfect finish every time without the press marks and hazing you can get when using a heat press. Woven Inc currently has two Brother Pro GTX machines with two 6-drawer drying cabinets.

Direct to Garment Printing: What Is It?

DTG means Direct To Garment. In a nutshell, it's a digital apparel printing process whereby you lay your garment flat on a printer bed and a specialised inkjet prints directly onto the fabric.

With DTG, you have unlimited access to colours, although you will not get the same results as screen printing. Colours don’t tend to be as bright when using the DTG process, but we can get them to "pop" really well. Also, printing the same design on both white and coloured garments may show a slightly different shade.

DTG is suitable for all garment colours, but be careful when picking your fabric content as not all products can be DTG'd. This has since been upgraded, and some products with polyester content can now be printed on, whereas before this was not possible.

Advantages include:

Versatility: Create designs not possible with other methods, including gradients, shading, and photographs.
Durability: Unlike traditional screen printing, which can crack over time, DTG prints are soft to the touch and designed to withstand multiple washes.
Eco-Friendly: Uses water-based inks, producing less waste and avoiding harsh chemicals.

PLEASE NOTE: MOST COLOURED GARMENTS need a pretreatment process. Unfortunately, it is not unusual to have a haze or bleach effect on some products. This is out of our control. If you are very specific about Pantone colours, please call us to discuss your options.

FAQs

How long does it take?

Generally, anywhere up to 14 working days is a normal turnaround from approving your artwork. During busy seasons, please allow up to 18 working days. Turnaround times are estimated times for completion, not set deadlines.

Can I see my design before placing an order?

We do not visualise orders before confirming and paying. Once payment is made, artwork is passed to our design team, who will send a visual back to you for approval before anything goes to print.

What size prints can I have?

Sizing varies depending on the product. For example, if you have an Extra Small garment and a 3XL garment, the print can only be as large as the Extra Small allows. Therefore, it will look large on the XS but small in comparison on the 3XL.

What is DTF Printing?

DTF printing, or Direct To Film printing, is an emerging technology that allows for high-quality prints on a variety of fabrics. The process involves printing designs onto a special film, which is then transferred onto the fabric using heat and pressure.

How it Works:

Print: The design is printed onto a film using specialised inks.
Powder: A powder adhesive is applied to the wet ink.
Cure: The film is heated to bond the ink and adhesive.
Transfer: Using a heat press, the film is applied to the fabric (cotton, polyester, or blends).

Benefits of DTF

Vibrancy: Delivers incredible detail and colour vibrancy.
Versatility: Works effortlessly on almost any material.
Durability: Prints are highly resistant to cracking and fading, maintaining their look even after heavy wear.

Whether you are a business, sports team, or individual, DTF and DTG printing provide modern, reliable, and efficient ways to bring your ideas to life.

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