Email : info@woveninc.com

Info@woveninc.com

Call : +441915436966

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Open Hours : Mon - Thurs 9-5pm & Friday 9am-1pm

Open Hours : Mon - Thurs 9-5pm & Friday 9am-1pm

Est. 2012 - #1 Screenprinting / Garment Finishing / Embroidery in the UK

Est. 2012 - #1 Screenprinting / Garment Finishing / Embroidery in the UK
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Screen printing is our passion

We love to do it and we do it perfect! With two automatic 8 colour presses and two 4 station manual carousells we have ample machinery for high throughput work. With 1000's of units done daily and trained printers to hand we can make sure your deadlines are hit for you. Worried about a turn around time; well give us a heads up and we will confirm if we can make it happen for you prior to quoting. 

There is a lot more to it than applying your artwork to a garment, we have to make important decisions from artwork and films to screens and meshes but most importantly we have to select the inks we use to get the best results for your design. Each colour in your design require its own personal screen, screens are then layered up one after another to fit perfectly, thus producing your end design.

Woven Inc Ltd specialise in plastisol, water base and discharge inks but we also use special inks such as puff, gloss, reflective and glitter - if there any type of ink you would like us when screen printing for you just ask or if you would like to learn more about the types of ink we use below. It will give you a better understanding of inks. 

Screen printing is a low-cost method for printing big volumes

The printing process is fast and efficient, allowing for high-volume manufacturing at a cheap per-unit cost. This makes it a popular alternative for companies and organisations wishing to generate personalised products or promotional items in large quantities. Screen printing does need specialised equipment and experience, but with the correct tools and instruction, it is a reasonably simple procedure to learn and master. Anyone wishing to manufacture high-quality, custom-printed items should consider screen printing. Consider trying your hand at screen printing; you may become the next viral phenomenon!

  • Aside from the benefits already mentioned, there are other significant characteristics and advantages of screen printing that make it an appealing alternative for a wide range of projects:
  • Screen printing is versatile because it may be used to print on a number of materials, including fabrics, paper, plastics, and metal. As a result, it is a versatile solution for a variety of applications.
  • Screen printing creates long-lasting prints that are resistant to fading, cracking, and peeling. This makes it an excellent choice for printing on goods that will be used or worn on a regular basis. 
  • Customizability: Screen printing allows you to easily produce bespoke designs and prints that are suited to the exact requirements of your project. Screen printing provides you a great degree of customization, whether you're printing a brand, a piece of artwork, or a one-of-a-kind pattern.
  • Cost-effectiveness: For printing big numbers of things, screen printing is a cost-effective choice. After the initial setup, the cost per unit drops dramatically, making it a popular alternative for enterprises and organisations.
  • Consistency: Screen printing consistently creates high-quality prints, ensuring that your finished product looks professional and polished.
  • Sustainability: Screen printing is now a more environmentally friendly printing choice because to the use of eco-friendly ingredients in many of the inks that are produced.​

Ink specialist

Woven Inc Ltd specialise in plastisol, water base and discharge inks.
We recently invested in a new mixing system which calculates the correct weights and measure for each pantone colour required. It also creates the exact amount of ink needed for each design to reduce in ink wastage.
BUT we also use special inks such as puff, gloss, reflective and glitter - if there any type of ink you would like us when screen printing for you just ask or if you would like to learn more about the types of ink we use below. It will give you a better understanding of inks.

If you are very specific about the look of your design, the Pantone colours within your design please do not hesitate to call us, and we will be more than happy to discuss the options available to create the finish you are looking for.

Screen printing can be quite complicated or hard to understand so check out some of the questions we have had before below or go to our FAQ’s to any other questions. 

What we have on site.

Over the years we have reinvested in the best machinery to give us the best possible chance to provide the highest quality.
Our latest set up for screenprinting involves:
Two fully automatic M&R 10 station screenprint machines. // One Rapid tagger - for automatic screenprinted neck labels. // One M&R Manual Carolsel. // One Tasoma Gas Dryer. // One Automatic Zenther Screen Coater. // One Spyder - automatic direct to screen printer. // One Led Light Box. // Two Vastex Drying Cabinets.
Our team always under go training and our machines are services regularly to ensure we up to date.  
Turn Around Times

Standard turn around times are 10-14 working days from approving your artwork. In busy period we can take upto 21 days although you will be notified. If you have a specific date please let us know and we will confirm if the date is possible.
Minimums?

Screenprint does hold minimum units. Minimums start from 20 units depending on design and locations.
Print Sizes

We do have max print sizes for certain locations. See below for our sizing.

Cost

Pricing does vary depending on the product you pick, the units, designs and print locations. If you have a budget its always best to let us know.

For our team to be able to quote you as acurately as possible please complete the form below. 

 

We be in contact with you ASAP should we have any other questions alternatively you should receive a quote within 24hr (doesnt include weekends or bank holidays)

 

 

 

Popular FAQ's

What are screen charges

Every print shop charges for screens, but they are a one off cost (granted they are reused within 6 months). Because you pay for a screen charge it does not mean you own the actual screens, we do not release these. Screen charges are charged at a flat rate of £25 per colour, per size and design. This charge covers the set up and separation of your design from our artwork team to make sure that it is exactly the right size and position for print. It also covers the film, screen prep and machine set up. 

Do you charge for colour changes

Yes we do, with small orders we need to charge these fees as we have to remove the screens from the machine, wash and clean them down. Followed by drying and setting the machine up again as you can imagine this can take quite a while. We only charge a £15 fee with a minimum of 15 units per change so it’s not that bad right?

Do you have minimums

Printing all depends on the colours in your design, minimum orders are 20 pieces per design but we do have a colour break chart see below.  You can mix your minimum orders between different garments and you can have a mixture of sizes.

  • 20+ Units = Maximum of 4 Screens
  • 50+ Units = Maximum of 8 Screens
  • 150+ Units = 8 Screens Plus

How do i look after my print

Key things to remember, do not iron directly over your print. try not to tumble dry as this will crack or shrink your product. do not boil wash, we alwasy recommend only washing at 30.

how long do you take

Generally anywhere up to 14 working day is a normal turn around from approving your artwork, obviously if they are ready any sooner we will ship them immediately. Although when ordering in busy season please leave up to 18-21 workings days to receive your order. Turn around times are not set deadlines they are estimated times for completion therefore your stock could be with you much sooner or slightly after this estimated date. 

Can i see my design before placing my order?

We do not visualise orders before confirming and paying for the order. As you can appreciate it takes a lot of time and attention to visuals all artwork before it goes to a printing stage. Once you have confirmed and made payment on your order all artwork is passed over to our design team and they will visualise your order back to you for approval before anything goes to print.

***We need an approval directly to our design team before any production starts.

What are your print sizes

Based on T-shirts see the maximum sizes and locations below, sizing will vary depending on the product and product size you choose, screens and prints are one size fits all.  Check out our comparisons page for other varations, we do have oversized screens but they are price and sizing on application. 
Take a look at our application sizes page for more information.

E.G if you have an Extra small Garment and a Triple Extra Large Garment the print can only go as large as a the Extra Small. Therefore it will look large on the Extra Small but on a Triple Extra Large it will look small in comparison to the garment size. 

I dont want to buy 20+ items.

No problem we do have other application services on offer. Check out the bottom of this page for other alternatives.

Do you charge for a white down.

No we dont charge for this service and our team will always opt for a white down If you want to achieve vibrant prints on dark or coloured garments (on poly use a grey). It's not charged as an extra screen or applicatio price.

What artwork files are best

Always opt for AI, but why not check our artwork help link.

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Why not see what inks we have on offer.

looking for something different then why not see what ink options we have on site.

Plastisol Ink

The Pantone matcher, plastisol inks are the go to ink, our industry standard, Plastisol is a traditional screen print ink that revolutionised the industry in the early 60s. Give a great coverage, leaving a satin- glossy like finish. You can use plastisol inks on the majority of garments for a full coverage, thicker and durable print.

This is an oil based ink that was purposely created for printing. It’s great if you want bright, solid colours that will barely ever fade. Plastisol also wins every time for tonal designs and can retain very fine detail. The main drawback is that it’s not as breathable and heavier to wear than its water based or discharge counterparts.
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Discharge Ink

Discharge printing is a new great way of printing, it’s soft, and its sits in the garment rather than on top. We add a bleach based additive to the ink, this is were it gets tricky not every garment discharges well AND not all coloured garment discharges well (they will discharge but just not to the same effect). Coloured garments are not all dye the same way or with the same intensity/amount of the dye used to make the shirts bright and vibrant. The heat activates the bleach taking the printed areas back to their natural, un-dyed colour. We’d recommend only discharging onto 100% cotton.

We would say the following garment colours are a not the best to use discharge inks on (which includes our Premium Standard Ink): Kelly Green, Red, Royal Blue, Lapis, Cobalt, Purple, Forest, Teal, and Turquoise. If you are going to print on these shirt colours, please note that lighter colours like white and yellow will be influenced by the shirt colour remaining underneath.
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Waterbased Ink

The Eco Friendly Option: Often the best choice on light garments the ink really penetrates most garments. Waterbased ink, like discharge will leave a very soft, durable finish. You can barely feel the print with it leaving a  textureless finish as it’s super soft. Waterbased inks are mainly to achieve opaque whites as an under-base for vibrant colour prints on to dark garments.
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Puff Additive Ink

Puff additive can be added to any colour to make it raise, it’s chemically designed to puff up when cured these inks become raised when they reach the correct temperature. Be careful with the designs you choose for this process if the artwork is too wide it will drop but if its too thin and intricate it will not have enough surface area to rise enough.  Or why not just add another definition to your artwork to give it that extra impressive look. 
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Glitter Ink

Looking for that full on glitter effect, we have it covered, we use our special screens with large open mesh counts. We wouldn’t recommend printing this method on anything detailed. Glitter Ink is the heavier brother to our metallic ink as it has larger flakes to give that full glitter effect. 
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Clear Ink

Exactly that clear, glossy, great for getting that tonal effect. Works great on light greys and coloured garments. 
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Foil Printing

One of our trickiest processes, with minimums of 50 units per design, our foil printing is only available in a select number of colours. Drop our team a message to check which colours we have in stock. Best way to reproduce this application, is to print a layer of glue, dry the product then press the chosen foil colour on top. 

Best used on bold designs without small detail.
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Reflective Ink

Tip 101 stir the reflective ink before printing: Reflective inks are made up of a carrier base and small reflective glass beads. The base ink itself is so thin, the beads will settle at the bottom if not stirred before printing, therefore you will not get an even distribution. Reflective ink if not printed with a base white will look different over different colour garments, it normally looks the best on white or black garments. Without a light beam on the produce it will look like a dull light grey, although when a beam of light hits the design it will shine bright. Not best on small intricate designs. 
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HD Printing

HD Printing also known as high definition printing, is a process in where by you produce a 3D heavy deposit of ink. Therefore you print layer on top of layer to give it that definition. Almost like a rubber effect.
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Glow In The Dark Ink

The light charged ink is a great alternative to mix up a design. The luminescent inks in natural light looks a creamy white we’d always suggested using a white base to make sure the design is seen in natural light so it gives it a good base to sit against. Although you can use any base colour but bear in mind the glow overlay will change the look in natural and dark scenes. Glow in the dark inks can be produced in a variety of colours but the human eye is most sensitive to green light so this will appear brightest.
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Screenprint not for you - why not take a look at our other services.

DTG Services

DTF Services

Embroidery Services

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Screen Printing in Newcastle & the North East

Screen Printing Newcastle & the North East


Here at Woven Inc Ltd, we offer a comprehensive range of screen printing processes to cater to your specific needs. We understand that achieving the perfect finish is essential, and it all begins with the quality of your artwork files. Our commitment is to deliver excellence in the field of screen printing and direct-to-garment printing services. With our passion for screen printing and state-of-the-art equipment, we are dedicated to producing perfect prints every time.

Our Screen Printing Facilities

We take pride in our well-equipped facility, which includes two automatic 8-colour presses and two 4-station manual carousels. This machinery allows us to handle high-throughput work efficiently. With thousands of units processed daily and skilled printers on hand, we can meet your deadlines with ease. If you have specific turnaround requirements, let us know in advance, and we will confirm if we can accommodate your request before providing a quote.

The Art of Screen Printing

Screen printing involves much more than simply applying artwork to a garment. It encompasses critical decisions, from selecting the right artwork and films to preparing screens and meshes. Most importantly, it involves choosing the right inks to achieve the best results for your design. Each colour in your design requires its own dedicated screen, which is layered one after another to create your final design.

At Woven Inc Ltd, we specialize in plastisol, water-based, and discharge inks. Additionally, we offer special inks such as puff, gloss, reflective, and glitter. If you have specific preferences for the type of ink to be used in your screen printing project, don't hesitate to ask. We're happy to accommodate your requests and provide you with a better understanding of the ink options available.

The Advantages of Screen Printing

Screen printing is a cost-effective method for producing large volumes of high-quality prints. Its speed and efficiency make it a popular choice for companies and organizations seeking personalized products or promotional items in bulk. While it does require specialised equipment and expertise, screen printing is a relatively straightforward process to learn and master with the right tools and guidance.

Some of the key advantages of screen printing include:


Versatility: Screen printing can be used on a variety of materials, including fabrics, paper, plastics, and metal, making it suitable for a wide range of applications.

Durability: Screen-printed designs are resistant to fading, cracking, and peeling, ensuring longevity, even with frequent use or washing.

Customizability: Screen printing offers a high degree of customization, allowing you to create bespoke designs tailored to your project's exact requirements.
Cost-effectiveness: For large quantities, screen printing offers a cost-effective solution, with per-unit costs decreasing significantly after the initial setup.

Vibrant Colours: The ability to apply multiple layers of ink in screen printing results in rich, vivid colours that stand out and grab attention.

Consistency: Screen printing consistently delivers high-quality prints, ensuring a polished and professional appearance for your finished products.
Sustainability: Many of the inks used in screen printing are eco-friendly, making it a more environmentally responsible printing choice.

 

Screen Printing Services at Woven Inc Ltd

At Woven Inc Ltd, we take pride in offering top-notch screen printing services. Our team is dedicated to providing the highest quality prints, and we are equipped to handle various printing needs, whether you require screen printing on clothing, promotional items, or other materials.

Frequently Asked Questions

To address common queries about our screen printing services, here are some frequently asked questions:

What are Screen Charges?
Every print shop charges screen fees, which are one-time expenses. It's important to note that paying a screen charge does not grant ownership of the screens themselves; they are retained by the print shop. Our screen charges are a flat rate of £25 per colour, size, and design. This fee covers the setup and separation of your design by our artwork team to ensure precise sizing and positioning for printing. It also includes the cost of film, screen preparation, and machine setup.

Do You Charge for Colour Changes?
Yes, we do charge for colour changes, particularly with smaller orders. Colour changes require removing screens from the printing machine, cleaning them, drying, and resetting the machine, which can be a time-consuming process. We charge a £15 fee per colour change, with a minimum requirement of 15 units per change.

Do You Have Minimum Orders?
Minimum order quantities depend on the colours used in your design. Generally, we require a minimum order of 20 pieces per design. However, you have the flexibility to mix and match your minimum orders across different garments and sizes. Below is a breakdown of our minimum order requirements based on the number of screens:

20+ Units = Maximum of 4 Screens
50+ Units = Maximum of 8 Screens
150+ Units = 8 Screens Plus
How Long Does the Process Take?
Typically, our turnaround time is up to 14 working days from the approval of your artwork. If your order is ready sooner, we will ship it promptly. During busy seasons, please allow up to 18 working days to receive your order. It's important to note that turnaround times are estimates, and your order may arrive earlier or slightly later than the estimated date.

Can I Preview My Design Before Placing an Order?
We do not provide visual previews of orders before payment. Visualizing artwork requires considerable time and attention, and we allocate these resources once an order is confirmed and paid for. After you confirm and make payment for your order, our design team will create a visual representation of your order for your approval before proceeding with printing. Approval directly to our design team is required before any production begins.

What Size Prints Can I Have?
The maximum print sizes and locations on T-shirts are based on standard guidelines, and sizing may vary depending on the product and its size. Screens and prints are one size fits all, and oversized screens are available upon request with pricing and sizing provided on an individual basis. Keep in mind that if you have a mix of small and large garments, the print size will be consistent with the smallest garment, which may appear larger on smaller items and smaller on larger items.

Why choose Woven INC for your Screen Printing needs?

 

Screen Printing at Woven Inc Ltd offers you a versatile, durable, and cost-effective solution for producing high-quality custom prints. Whether you're looking to create branded merchandise, promotional items, or custom clothing, our screen printing services are tailored to meet your specific requirements. We pride ourselves on delivering excellence in screen printing, and our dedicated team is here to assist you every step of the way. If you have any questions or need further information about our services, please don't hesitate to get in touch. We look forward to helping you bring your creative visions to life through screen printing.

Copyright © 2024,  Woven Inc Ltd

Info@woveninc.com
Woven Inc Ltd, Unit 9 Pattinson Ind Est, Washington NE38 8QP

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Company Number: 8131212  // VAT Number: GB140433160